聚氨酯保溫鋼管的構(gòu)造
Construction of Polyurethane Thermal Insulation Pipe
聚氨酯直埋保溫管道保溫從里到外分三層構(gòu)造管道保溫一層：任務(wù)鋼管層依據(jù)設(shè)計(jì)和客戶的要求普通選用無縫管(GB8163-87)螺旋焊管（GB9711-88;SY/T5038-92)和直縫焊管(GB3092-93)。鋼管外表經(jīng)過的拋丸除銹工藝處置后，鋼管除銹等級(jí)可達(dá)GB8923-1988規(guī)范中的Sa2級(jí)，外表粗糙度可達(dá)GB6060.5-88規(guī)范中R=12.5微米。
Thermal insulation of polyurethane direct buried thermal insulation pipeline is divided into three layers from inside to outside. The first layer is composed of seamless pipe (GB8163-87), spiral welded pipe (GB9711-88; SY/T5038-92) and straight welded pipe (GB3092-93) according to design and customer requirements. After treatment by advanced shot peening rust removal process, the steel tube rust removal grade can reach Sa2 level in GB8923-1988 specification, and the surface roughness can reach R=12.5 micron in GB6060.5-88 specification.
管道保溫第二層：聚氨酯保溫層用高壓發(fā)泡機(jī)在鋼管于外護(hù)層之間構(gòu)成的空腔中注入硬質(zhì)聚氨酯泡沫塑料原液而成。即俗稱的“管中管發(fā)泡工藝”。其作用一是防水，二是保溫，三是支撐熱網(wǎng)自重。當(dāng)保送介質(zhì)溫度爲(wèi)：-50℃—120℃時(shí)，選用硬質(zhì)聚氨基脲酸酯泡沫塑料做保溫層。
The second layer of pipeline thermal insulation: polyurethane thermal insulation layer is made by injecting rigid polyurethane foam plastics into the cavity formed by the high-pressure foaming machine between the outer protective layer of the pipeline. That is commonly known as "tube-in-tube foaming process". Its function is waterproof, heat preservation and self-weight support of heat network. The rigid polyurethane foam is chosen as insulation layer when the temperature of delivery medium is -50 ~120 ~C.
管道保溫第三層：高密度聚乙烯維護(hù)層預(yù)制成一定壁厚的黑色（黃色）塑料管材，其作用一是維護(hù)聚氨酯保溫層免遭機(jī)械硬物毀壞，二是防腐防水。聚氨酯直埋保溫管道保溫使用：合適保送在-50℃—150℃范圍內(nèi)的各種介質(zhì)的保溫保冷工程。它普遍使用于城市集中供熱、暖室、冷庫、煤礦、石油港口、化工等行業(yè)的保溫保冷工程。管道保溫劣勢(shì)特點(diǎn)1降低工程造價(jià)。據(jù)有關(guān)部門測算，控制供熱管道，普通狀況下可以降低工程造價(jià)的25％（采用玻璃鋼做維護(hù)層）和10％（采用高密度聚乙烯做維護(hù)層）左右。2熱損耗低，浪費(fèi)動(dòng)力。其導(dǎo)熱系數(shù)爲(wèi)：λ＝0．013—0．03kcal／m·h·oC，比其他過來常用的管道保溫資料低得多，保溫效果進(jìn)步4~9倍。再有其吸水率很低。
The third layer of pipeline insulation: high density polyethylene (HDPE) maintenance layer is prefabricated into black (yellow) plastic pipes with a certain wall thickness. Its function is to protect polyurethane insulation layer from damage by mechanical hard objects, and the second is anti-corrosion and waterproof. Thermal insulation of polyurethane direct buried thermal insulation pipeline: It is suitable for thermal insulation and cooling engineering of various mediums in the range of - 50 ~150 C. It is widely used in urban central heating, heating room, cold storage, coal mine, petroleum port, chemical industry and other industries of thermal insulation and cooling engineering. Pipeline insulation disadvantage characteristic 1 reduces project cost. According to the calculation of relevant departments, the cost of heating pipeline can be reduced by 25% (using FRP as maintenance layer) and 10% (using high density polyethylene as maintenance layer) under normal conditions. 2. Low heat loss and waste of power. Its thermal conductivity is: lambda=0.013-0.03kcal/m.h.oC, which is much lower than other commonly used pipeline heat preservation data, and the heat preservation effect is improved by 4-9 times. Moreover, its water absorption rate is very low.
約爲(wèi)0．2kg／m2。吸水率低的緣由是由于聚氨酯泡沫的閉孔率高達(dá)92％左右。低導(dǎo)熱系數(shù)和低吸水率，加上保溫層和里面防水功能好的高密度聚乙烯或玻璃鋼維護(hù)殼，改動(dòng)了傳統(tǒng)地溝敷設(shè)供熱管道“穿濕棉襖”的情況，大大增加了供熱管道的全體熱損耗，熱網(wǎng)熱損失爲(wèi)2％，小于10％的規(guī)范要求。3防腐，絕緣功能好，運(yùn)用壽命長。由于聚氨酯硬質(zhì)泡沫保溫層嚴(yán)密地粘結(jié)在鋼管外皮，隔絕了空氣和水的滲入，能起到良好的防腐作用。同時(shí)它的發(fā)泡孔都是閉合的，吸水性很小。高密度聚乙烯外殼、玻璃鋼外殼均具有良好的防腐、絕緣和機(jī)械功能。因而，任務(wù)鋼管外皮很舒服到外界空氣和水的腐蝕。只需管道外部水質(zhì)處置好，運(yùn)用壽命可達(dá)50年以上，比傳統(tǒng)的地溝敷設(shè)、架空敷設(shè)運(yùn)用壽命高3~4倍。
About 0.2 kg/m2. The reason for low water absorption is that the polyurethane foam has a closed porosity of about 92%. Low thermal conductivity and low water absorption, together with insulation layer and waterproof high density polyethylene or fiberglass reinforced plastic maintenance shell, have changed the traditional trench laying of heating pipeline "wearing wet cotton jacket", greatly increased the overall heat loss of heating pipeline, heat loss of heating network is 2%, less than the international norms of 10%. 3. Anti-corrosion, good insulation function and long service life. Because the polyurethane rigid foam insulation layer is tightly bonded to the outer skin of the steel pipe, the infiltration of air and water can be isolated, and good anticorrosion effect can be achieved. At the same time, its foaming holes are closed and its water absorption is very small. High density polyethylene shell and FRP shell have good anti-corrosion, insulation and mechanical functions. Therefore, the outer skin of the task steel pipe is very comfortable to the corrosion of the outside air and water. As long as the external water quality of the pipeline is disposed well, the service life can reach more than 50 years, which is 3-4 times longer than that of traditional trench laying and overhead laying.
This article is provided by Shandong Hipper Pipe Technology Development Co., Ltd. http://www.qndr49.cn. We would like to know more about polyurethane insulation pipe manufacturers. Welcome to pay attention to us. Thank you!
